Why we spent $100000+ on importing a DECAN F2 SMT mounter?

//Why we spent $100000+ on importing a DECAN F2 SMT mounter?

Why we spent $100000+ on importing a DECAN F2 SMT mounter?

Description

The DECAN F2 next-generation high-speed universal chip mounter, provides the highest productivity and mounting precision in it class.

The modular conveyor allows Optimal PCB flow and it is possible to convert to large board handling in the customer facility. Stage vision and tray feeder options increase its flexibility.

The DECAN F2 is a new concept for HANWHA.  Moving away from the traditional chipshooter idea where they are limited on component range and small PCB sizes, HANWHA have cleverly used their 30 years experience and introduced the DECAN F2.

Capable of 01005 components up to 42mm square devices and boasting a component height of 15mm!!

Another big leap is the PCB size can be up to 1200mm long!!

Using linear motors and linear scales, the Decan F2 accuracy is outstanding at ±30um @ Cpk≥1!

Best in class productivity

The DECAN F2 next-generation high-speed universal chip mounter, provides the highest productivity and mounting precision in it class. The modular conveyor allows Optimal PCB flow and it is possible to convert to large board handling in the customer facility. Stage vision and tray feeder options increase its flexibility.

Responding to changes in your products

Conveniently modified on site to be capable of handling large-size PCBs; an industry first. Customer costs are minimized, and products can be changed without additional investments in new equipment.

Improved versatility

High-speed and high-precision production from microchips to odd-shaped components in the same platform

Maximized production efficiency

Part mounting and PCB transportation path are optimized with flying vision and modular conveyor sections.

Optimizing PCB transportation paths for productivity improvement

Modular Conveyors

  • An optimal conveyor model configuration is possible according to production line composition (shuttle ↔ dual) applied with a modular conveyor that is replaceable on site.
  • PCB supply time is shortened as a result of high-speed shuttle conveyor operation. Minimized head path for improved equipment speed.Twin Servo Control
  • Ensuring high-speed operation with a linear motor application to the Y axis, and twin servo control High-speed Flying Head
  • Minimized head movement path through recognizing parts during transportation following parts installation
  • 10-spindle head with individually operating Z axes

High Reliability

Placement Accuracy: ±40㎛ (0402mm  01005inch)

  • Applied with a high-precision linear scale and rigid mechanism
  • Provides precision calibration algorithms and diverse automatic calibration functions

Easy Operation

Strengthened equipment software operation convenience

  • Convenient production and editing of work programs with built-in equipment optimization software
  • Provision of a range of work data and information on a large-scale LCD screen

High-precision, convenient electric feeder

  • Calibration and maintenance-free electric feeder
  • Improved work convenience with a single reel bank mounted feeder
  • Improved productivity through the provision of  automatic parts pick-up position alignment between feeders

Reduced work load through parts connection automation (smart feeder)

  • Automatic loading and splicing capabilities implemented as an industry first – Significantly reduction in work time through feeder preparation and parts connection operation automation which were previously carried out manually
  • Zero consumables costs for parts connection attained.

Features:

  • Fast Electric Feeders which automatically adjust their pocket positions for ultimate synchronised picking
  • Front and back operation as standard
  • Large PCB Size of 510mm x 460mm as standard with 1200mm optional size
  • 01005 component recognition as standard
  • 120 x 8mm Feeder Capacity
  • High Accuracy ±30um @ Cpk≥1 (IC, Stage Vision)
  • Small Footprint of just 1430mm x 1740mm x 1485mm
  • 5KVA Max Power

Watch the Video

By | 2018-04-21T10:06:32+00:00 April 21st, 2018|Blog|0 Comments